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Item: | Ceramic ball valve |
Material Structure: | For high temperature applications, manufacturers often use ASTM A216 WCB, while cast stainless steel valves typically use ASTM A351 CF8 or CF8M. By rearranging the information provided, we can create a similar but unique sentence structure. |
Working Pressure: | -29~425 |
Nominal Diameter: | PN1.0~1.6;CLASS150LB~300LB;DN15~DN50mm |
WorkingTemperatur: | -29to425ºC |
Shipping & Delivery: | We can arrange a delivery schedule of 30-45 days, and the goods will be shipped from either the Ningbo port or the Shanghai port. |
The Ceramic lined ball valve is specifically designed with a WCB or CF8 CF8M body, featuring a full-lined ceramic material. It can be operated either through a pneumatic actuator or an electric actuator, depending on the requirements of the application.
In the case of a pneumatic actuator, the ceramic lined ball valve can be either double-acting or single-acting, allowing for on-off or regulating functions to achieve automation control. On the other hand, the electric actuator version of the ceramic lined ball valve is available in both on-off or regulating types.
The primary advantage of the ceramic ball valve lies in its exceptional resistance to corrosion, high temperatures, wear, and erosion. This makes it an ideal choice for conveying systems handling acid, alkali, and salt gases, liquids, high-temperature steam, as well as mud in various industries such as petrochemical, metallurgical, papermaking, power station, and oil refining.
Not only does the ceramic lined ball valve exhibit superior performance in challenging environments, but it also offers high economy and a long service life. Additionally, it can be customized according to user requirements, providing flexibility in its design.
Moreover, the ceramic lined ball valve is well-suited for applications involving acid, alkali, salt liquids, and gas mediums. For environments with particle and fiber media, the hard sealing ball valve option is more appropriate.
Overall, the ceramic lined ball valve presents a reliable and durable solution for industries requiring effective control and protection against corrosive and erosive substances.
Ceramic lined ball valve technical parameters
The ball valve comes in a nominal size range of DN15 to DN300, which translates to 1/2" to 12".
Pressure grade: PN10 ~ PN40 ANSI 150 ~ 300LB (lb)
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We offer valves made of different materials, including carbon steel such as WCB and A105, as well as stainless steel grades 304, 316, 304L, and 316L. Our diverse selection ensures that you can choose the right body material for your application needs. Whether you require corrosion resistance, high temperature resistance, or strength, we have got you covered. Our carbon steel valves provide reliable performance at a lower cost, while our stainless steel valves offer superior resistance to corrosion and high purity environments. We also offer different options for valve trim and seals to enhance the valve performance and longevity. Contact us today to get the best valve solution for your project.
Ball valve inner material: structural ceramics
Connection: Flange connection
The drive mode used in this case is either pneumatic with double acting or single acting. It is essential to understand the distinction between these two types.
Some useful accessories for industrial equipment include a positioner, solenoid valve, limit switch, and air regulator. These devices help to regulate and control the performance of machines, ensuring they operate smoothly and efficiently. The positioner, for example, adjusts the flow of fluids or gases through a valve, while a solenoid valve works by opening and closing an aperture to control the flow of gas or liquid. A limit switch helps to detect and respond to the position or motion of a machine, while an air regulator regulates the flow of compressed air. All of these accessories are essential for maintaining optimal performance and efficiency in industrial equipment.
Air supply:4-6 bar
,1.5。,。
Seal test 1.1 times nominal pressure
Ash test 1 times the nominal pressure
Ceramic ball valve service temperature: -20 ~ 300℃
Performance characteristics of ceramic lined ball valves are essential to consider when selecting the appropriate valve for a specific application. These valves offer numerous advantages due to their unique design and construction.
The ceramic lining in a ball valve provides excellent resistance to abrasion, corrosion, and erosion. This characteristic makes it suitable for use in industries that handle abrasive and corrosive fluids such as mining, chemical processing, and power generation.
The ceramic lining also enhances the valve's durability and lifespan. It protects the ball and other internal components from wear and tear, prolonging the valve's operational life. This, in turn, reduces maintenance and replacement costs over time.
In terms of flow control, ceramic lined ball valves offer exceptional performance. The smooth surface of the ceramic lining ensures minimal pressure drop and turbulence, allowing for efficient and precise flow regulation. This characteristic is particularly crucial in applications where flow rates need to be accurately controlled.
Additionally, ceramic lined ball valves provide tight shut-off capabilities, effectively sealing off the flow to prevent leaks and ensure safety. The ceramic lining's high hardness and dimensional stability enable the valve to withstand high-pressure conditions without compromising its sealing capabilities.
Moreover, these valves exhibit excellent thermal stability, making them suitable for both high and low-temperature applications. The ceramic lining can withstand extreme temperatures without losing its mechanical integrity, ensuring reliable performance in diverse operating environments.
Another noteworthy characteristic of ceramic lined ball valves is their resistance to thermal shock. The ceramic material can withstand rapid temperature changes without cracking or breaking, making these valves highly reliable and suitable for applications where temperature differentials occur frequently.
Overall, ceramic lined ball valves combine the strength and durability of metal valves with the exceptional corrosion resistance of ceramics. The unique performance characteristics of these valves make them a preferred choice for demanding applications, offering enhanced reliability, longevity, and efficiency.
The structural ceramic materials used in the Pneumatic actuator ceramic ball valve are highly stable and hard, making them ideal for use in contact with the medium. These materials offer excellent abrasion, corrosion, and erosion resistance, as well as good insulation and minimal thermal expansion. As a result, the valve is able to perform reliably under a variety of conditions, making it a preferred choice for many industrial applications. Whether you are looking for a valve solution that can withstand harsh chemicals or high temperatures, the Pneumatic actuator ceramic ball valve is an excellent choice.
The Ceramic ball valve's ball is made using specialized grinding equipment and a precise process, resulting in a high roundness. After grinding, the seat uses Zr02 ceramic material with a self-smoothness feature that provides excellent sealing performance. This means that the valve will maintain its integrity and functionality, preventing leaks and other issues that can affect its performance. The design of the ball and seat ensures that they can work in perfect harmony to achieve the desired sealing effect, providing a reliable solution for various industrial applications.
The hard seal ball valve has undergone some significant changes to address several issues. These issues include leakage, high torque, and the corrosion of sealing surfaces. Through these changes, the valve has become more efficient and reliable in its function. Besides, it can now withstand harsh conditions without the risk of corrosion, ensuring long-term use. The revamped valve utilizes advanced technologies that guarantee a secure and efficient sealing performance, making it a worthwhile investment for its users.
Ceramics possess excellent wear resistance, making them highly suitable for long-term use in Pneumatic actuator ceramic ball valves.
The ceramic lined ball valve is designed to handle both high-hardness particle mediums as well as soft particles that are corrosive in nature. With its specialized lining, it is capable of effectively managing the challenges posed by these difficult mediums.
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