Lubricated Plug Valve

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Product description:

Microfiber braided string

The changing price is influenced by various factors such as specifications, material cost, and exchange rates. In order to keep you updated with the latest price information, kindly provide me with your contact details. Rest assured, I will promptly inform you regarding any updates.

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The Inverted Pressure Balance Lubricated Plug Valve as per ANSI is designed for use in a wide range of industries including petroleum, chemical, pharmaceutical, chemical fertilizers, and electric power for the purpose of cutting and connecting pipeline media. It can withstand nominal pressures ranging from CLASS 150-900lbs and operating temperatures as low as -29℃ and up to 180℃. The valve is suitable for various applications thanks to its versatile nature.


Features:

The exceptional design, dependable seal, top-notch performance and logical structure all contribute to its excellence. Let me reiterate that the product is fashioned with a cohesive structure, reliable seal, impressive performance and an attractive design.

The balanceable pressure and light on/off operation constitute the structure of a flip-chip. It is crucial to generate content that closely aligns with the original text, but using a language model to generate a completely different form of speech.

The seal surface and valve body are separated by an oil groove that facilitates the infusion of seal grease, thereby enhancing the seal capability.

According to the current operating condition and the requirements of the users, the choice of party materials and flange dimensions can be adjusted accordingly. This ensures that the various engineering needs are met effectively. It is important to consider the specific requirements of the project and select the most suitable materials and dimensions. By carefully evaluating the operating condition and understanding the user's expectations, the party materials and flange dimensions can be tailored to meet the specific engineering needs. This approach ensures effective and successful project implementation.

The pressure and light flip-chip balanceable structure features a bolted cover for easy access. The valve body is designed with an oil groove that allows for seal grease to be infused, improving its sealing capabilities. Moreover, the light on/off operation adds to its user-friendly design.


Specifications:

Size: 2" ~ 28" (DN50 ~ DN700).

Pressure: 150~900LB(PN16~64).

In the world of body materials, there are several options to choose from. These include carbon steel, stainless steel, alloy steel, and duplex steel. Each of these materials has its own unique properties and advantages.
Carbon steel is a popular choice due to its strength and affordability. It is known for its high tensile strength and ability to hold up well under extreme conditions. This type of steel is often used in structural applications, such as bridges and buildings.
Stainless steel, on the other hand, is valued for its resistance to corrosion and staining. It contains a minimum of 10.5% chromium, which forms a protective layer on the surface of the steel, preventing rust and other forms of corrosion. This makes it a popular choice for applications where hygiene and cleanliness are important, such as in the food and beverage industry.
Alloy steel is a type of steel that has been combined with other elements to enhance its properties. By adding elements such as manganese, nickel, or chromium, the steel can be made stronger, more durable, and more resistant to wear and tear. This makes alloy steel suitable for a wide range of applications, including automotive parts, machinery, and tools.
Lastly, duplex steel is a combination of austenitic and ferritic stainless steel. This unique composition gives duplex steel a higher strength and better corrosion resistance than either type of stainless steel alone. It is commonly used in industries such as oil and gas, chemical processing, and marine environments.
So, whether you need strength, corrosion resistance, durability, or a combination of these properties, there is a body material to suit your needs. Consider carbon steel, stainless steel, alloy steel, or duplex steel, depending on the specific requirements of your application.

Our range of plug options includes a variety of steel materials to suit your needs. We offer carbon steel plugs for high strength and durability, stainless steel plugs for corrosion resistance and hygienic applications, alloy steel plugs for added toughness and wear resistance, and duplex steel plugs for a combination of strength and corrosion resistance. No matter what your application requires, we have the right steel plug for you. Contact us today to learn more about our steel plug options.

We have various types of operation methods available which include lever, gear, electric, pneumatic, and hydraulic. Each of these methods has its own unique advantages and disadvantages. Lever operations are simple and manual, while gear operations use mechanical power to function. Electric operations rely on electricity to function and provide a more rapid and efficient way of operating. Pneumatic and hydraulic operations are powered by compressed air or liquid, respectively, providing increased power and precision in their operation. Depending on the specific application and needs of the system, a different type of operation method may be more suitable.

Design & Manufacture standard: API 599,API6D.

ASME B16.10DIN3202 F1,。ASME B16.10DIN3202 F1,。。、。,,。ASME B16.10DIN3202 F1,。

ASME B16.5, ASME B16.47, and DIN 2543-2549 are different standards that specify end connections for piping and equipment.
ASME B16.5 is a standard published by the American Society of Mechanical Engineers (ASME) and it covers pipe flanges and flanged fittings. This standard provides dimensions, pressure ratings, and materials required for various flange types, such as weld neck, slip-on, blind, and socket weld flanges. ASME B16.5 is widely used in the oil and gas industry, chemical plants, and power generation facilities.
ASME B16.47 is another standard published by ASME and it focuses on large diameter steel flanges. It includes two series: Series A and Series B. Series A covers flanges with flange facings that are flat or raised face, while Series B covers flanges with ring joint facings. ASME B16.47 provides dimensions, pressure ratings, and materials for these large diameter flanges, which are commonly used in industries with high-pressure and high-temperature applications.
On the other hand, DIN 2543-2549 is a set of German standards developed by Deutsches Institut für Normung (DIN). These standards specify flanges, flanged fittings, and seals for nominal pressure ratings ranging from PN6 to PN100. DIN standards are widely adopted in European countries and are recognized for their high-quality standards.
In summary, ASME B16.5, ASME B16.47, and DIN 2543-2549 are essential standards that provide guidelines for end connections in piping and equipment. These standards ensure proper dimensions, pressure ratings, and materials selection, contributing to the safe and efficient operation of various industries.

Test & Inspect standard: API 598,DIN3230.


Why Select a Plug Valve?

Metal-to-metal seats that are robust are capable of handling solid impurities efficiently, even when they are running at high velocities in close proximity to the integral seating surfaces. This is especially important when the valve needs to be opened against a high differential pressure (as shown in Fig. 5). To reiterate, these metal-to-metal seats possess exceptional durability and resilience, allowing them to effectively mitigate the damaging effects of solid impurities in challenging operating conditions.

Valves with sturdy metal-to-metal seats are designed to resist solids and are specifically constructed to eliminate any gaps or cavities between the plug and the body. This careful construction prevents particles from getting trapped between the plug and body, thus safeguarding the seats from any potential damage during valve closure (refer to Figure 6).

The effectiveness of DIPV resistance to erosion is further enhanced by the presence of a large seating area. This spacious seating area allows for maximum utilization of sealant, enabling swift resolution in case the valve starts to leak. The application of Serck Audco Sealant can easily restore the valve's bubble tight shut-off capabilities without the need for a complete valve overhaul. The advantage of this wide seating area is that the sealant can be injected into the valve in any position, even under pressure, allowing for convenient and efficient in-line maintenance of the valve (as shown in Fig. 7). It is important to note that the generated content is based on the original text information but reorganized to provide a different presentation.

In contrast to other valve designs, the seats are safeguarded from line media when the valve is open. This guarantees that the valve's seating areas won't suffer any damage, even if it's kept open for extended periods of time. As a result, the valve can maintain good sealing and a long lifespan, as shown in Figure 8. A distinct advantage of this feature is that the valve can be kept open for an indefinite amount of time without any negative consequences.

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Main Features

The Serck Audco Double Isolation Plug Valves are equipped with two distinct Protected Pressure Balanced Taper Plugs and a centrally positioned bleed port, which is integrated into the body. These valves are specially engineered to provide a secure seal for both high and low-pressure applications. Their sturdy construction and inline maintenance capability make them highly durable and require very little upkeep. The valve body is crafted from a single, solid casting, ensuring its strength and reliability. Additionally, the valve stems are designed to prevent blowouts and undergo fugitive emissions testing. The individual plugs are securely retained within the body by separate bolted covers. Moreover, the design of these valves also allows for convenient external maintenance of the stem packings when required.

Plug Balancing All DIPV valves are protected against the possibility of seizure due to taper locking. Taper locking is caused by an imbalance of forces acting on the plug due to line pressure finding its way into the large end of the plug chamber. As shown by the arrows in Fig. 1, the resultant force tends to push the plug upwards, jamming it in its tapered bore. The plug can remain locked even when line pressure is subsequently reduced.

In an attempt to combat taper locking, conventional valves utilise the pressure of the plug sealant, acting on the upper face of the plug, to react against the upwards force. This reduces, but does not eliminate, the possibility of taper locking - and requires regular sealant injection to maintain valve freedom.

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Pressure Balancing

Pressure balanced plug valves incorporate pressure balanced plugs, as shown in Fig. 2. The drilling and check valve in the top section of the plug allow the line pressure itself to counteract the upwards force, preventing any possibility of taper locking - without the need for frequent sealant injection.


Protected Pressure Balancing (P)

Flowserve Patent For increased reliability in service where there is a possibility of foreign particles in the media, we can incorporate as an option, the protected pressure balance system (Fig. 3). This design ensures that the balancing holes are not exposed to the line media in the plug port, providing added security compared with normal pressure balancing.


Super-LoMu Treatment

SuperLo Muis our proprietary PTFE based anti-friction treatment. All DIPV plugs and stems are Super Lomu treated to ensure our valves have the lowest possible torques over the longest possible lifetime. Super LoMu is a treatment of the metal surface that reduces coefficient of friction while maintaining a true metal-to-metal contact, and we can apply it to every material combination.

Emission Control

Industry standards are tightening the requirements on emissions levels permitted from pressurized equipment. DIPV valves are ahead of the game and are designed and tested to meet the most stringent fugitive emission requirements. Our adjustable gland design, combined with high performance graphite stem packing materials, ensures low emissions over extensive temperature and mechanical cycling, even without the use of O-rings or PTFE seals.


What are the benefits?

1、 Same face-to-face of a single valve.

2、No pipework modification – total interchangeability with existing valves.

3、Choice of bleed connection options.

4、Same range as single valve including hard facing.

5、Meets the same industry and fire-test standards as a single valve.

6、Low life cycle cost - less than two single valves.

7、Assured sealing on both sides of the valve.

8、Reduced leak paths - eliminates inter-valve pipework on double block and bleed configurations.

9、Compact, lightweight alternative to gate valves and ball valves in series.


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